We present deburring solutions made of high-performance ceramics at the "Expertdays on robotic material removal" at SCHUNK in Brackenheim
Wherever hydraulic systems are expected to be absolutely reliable and safety-relevant components are controlled under high pressure, a single chip can mean the proverbial "technical knockout" for the entire system and, in extreme cases, endanger lives. The "human factor" plays a very important role here, because manual (deburring) work can mean uneven quality and possible deviations from the target. In order to eliminate this error component and in the future to implement completely machine processing, including deburring, even for smaller production quantities, the company Weidemann Hydraulik GmbH is taking unconventional paths. The specialist for hydraulic block construction is implementing two machine deburring solutions in the manufacturing process on the CNC machine, including a high-speed deburring "HSD" tool from the portfolio of deburring specialist KEMPF GmbH from Reichenbach-Fils.
Remove cross or transverse bores precisely and reliably by machine. A major problem in almost every machining manufacturing. That's why we set out on a mission to show how it works.
Filling systems for the food and pharmaceutical industries are subject to high requirements. By using several special surface ceramic fiber brushes at Binder GmbH in Crailsheim, the deburring specialist Kempf ensured that the high specifications for the production of stainless steel pressure vessel lids could be met. Time consuming manual reworking could be dispensed with.
DMG MORI Wernau organizes the "TECHNOLOGY FRIDAYS" next week on Friday, April 01, 2022, together with us an exciting day around the topic "#burrfree straight from the machine". As deburring specialists, us at KEMPF will be on site and not only provide tooling solutions.
Increasingly more complex and demanding component geometries, new materials or material combinations make the required burr-free edges and precise surfaces for subsequent manufacturing processes more and more difficult in the production of parts. For example coating, bonding, welding or assembly.
When it comes to niche components for special areas of application, very small series are usually required, but the quality of their manufacture must not be inferior to series components in any way. They often have to be manufactured even more precisely and better. But when it comes to highly complex space components, absolute precision and quality are required, even in prototype production. KEMPF, the deburring specialist from Reichenbach-Fils was also able to provide the necessary deburring solutions for this and to completely automate the burr-free production.
In the current edition of dihw No. 4 2021, the advantages of ceramic fiber tools in deburring applications are highlighted over four pages.
Once again, we were able to score with our innovative tool solutions and help the company ISAB Technology in Karlstein to achieve burr-free machining directly from the machine. The trade journal Werkstatt + Betrieb reports on this in the current issue.
Finally trade fairs are taking place again, finally we can exchange ideas in person and finally we will be exhibiting together with other deburring specialists with a large joint stand at DeburringExpo.
In order to produce series components effectively, it is necessary to reduce manual activities as far as possible and ideally even to eliminate them completely. Conversely, this means that as much as possible should be integrated directly into the machining process. The topic of deburring is still neglected by many part producers, so that this work is often done manually downstream and is subject to strong quality fluctuations. KEMPF, the deburring specialist from Reichenbach-Fils, was able to implement the complete machine deburring for a series production at Schwab CNC in Rot am See and thus more than meet the required quality specifications.
In order to make the production of an automotive component ready for series production, two inner contours that were difficult to access were to be deburred. The deburring, which was initially still carried out manually, therefore also had to be carried out completely by machine. As a partner for deburring solutions for Ohm&Häner Metallwerke, which as a manufacturer and complete service provider for aluminum castings also supplies the automotive industry with highly specialized parts, KEMPF was able to align the deburring of the corresponding component in such a way that in the future they would come off the line completely burr-free. The total time required for complete machining could thus be significantly reduced and the quality as well as the tool life improved at the same time.
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